A team of researchers led by Ames Laboratory scientists have developed a strategy to speed up the Polyolefin transformation without sacrificing desirable product.
This research is in continuation to a recently developed catalyst for breaking down plastics. In 2020, a team of researchers led by Ames Laboratory scientists developed the first processive inorganic catalyst to deconstruct polyolefin plastics into molecules that can be used to create more valuable products.
Polyolefin Deconstructing Catalyst
The catalyst was originally designed by Wenyu Huang, a scientist at Ames Lab. It consists of platinum particles supported on a solid silica core and surrounded by a silica shell with uniform pores that provide access to catalytic sites.
The overall amount of platinum needed is quite small, which is important because of platinum's high cost and limited supply. During deconstruction experiments, the long polymer chains thread into the pores and contact the catalytic sites, and then the chains are broken into smaller sized pieces that are no longer plastic material.
Aaron Sadow, a scientist at Ames Lab and director of the Institute for Cooperative Upcycling of Plastics (iCOUP), explained that the team crafted three variations of the catalyst. Each variation had identically sized cores and porous shells, but different diameters of platinum particles, from 1.7 to 2.9 to 5.0 nm.
The team hypothesized that the differences in platinum particle size would affect the lengths of the product chains, so large platinum particles would make longer chains and small ones would make shorter chains. However, the group discovered that the lengths of the product chains were the same size for all three catalysts.
“In the literature, the selectivity for carbon-carbon bond cleavage reactions usually varies with the size of the platinum nanoparticles. By placing platinum at the bottom of the pores, we saw something quite unique,
” said Sadow.
Instead, the rate at which the chains were broken into smaller molecules was different for the three catalysts. The larger platinum particles reacted with the long polymer chain more slowly while the smaller ones reacted more quickly. This increased rate could result from the higher percentage of edge and corner platinum sites on the surfaces of the smaller nanoparticles. These sites are more active in cleaving the polymer chain than the platinum located in the faces of the particles.
Future of Plastic Upcycling
According to Sadow, the results are important because they show that activity can be adjusted independently from the selectivity in these reactions. “Now, we are confident that we can make a more active catalyst that would chew up the polymer even faster, while using catalyst structural parameters to dial in specific product chain lengths,
” Sadow said.
Huang explained that this type of larger molecule reactivity in porous catalysts in general are not widely studied. So, the research is important for understanding the fundamental science as well as how it performs for upcycling plastics.Source: Ames Laboratory